Study Analyzes Critical Parameters in Cantilever Bridge Construction

Construction site of a prestressed concrete continuous girder bridge

News Summary

A comprehensive study in Shenyang, China, employs finite element modeling to investigate key construction control parameters impacting cantilever prestressed concrete continuous girder bridges. Findings highlight the significance of temperature fluctuations and prestressing loss on bridge alignment and stress during critical construction phases. A monitoring system has been established for the Shenyang Metro Line 3 project, focusing on rigorous oversight of relevant parameters to ensure structural integrity. Future recommendations include integrating Building Information Modeling and IoT technologies for enhanced real-time monitoring.

Shenyang, China – A comprehensive study has utilized finite element modeling to analyze the critical construction control parameters impacting the cantilever construction of prestressed concrete continuous girder bridges. Key parameters investigated include concrete unit weight, elastic modulus, prestressing loss, as well as concrete shrinkage and creep, and temperature variations.

Findings indicate that temperature fluctuations and prestressing loss were the most significant factors affecting bridge alignment and stress states at both the completion stage and during maximum cantilever conditions. Interestingly, the study found that the elastic modulus and unit weight had comparatively minor influences on alignment and stress.

The necessity for rigorous monitoring of significant parameters during construction has been accentuated to maintain the structural integrity of bridges throughout the cantilever process. With the growing popularity of prestressed concrete continuous girder bridges, recognized for their structural stiffness, integrity, and cost-effectiveness, ensuring proper alignment and stress management during construction is essential.

Background Context of the Study

Construction errors, material properties, and environmental conditions often result in discrepancies between actual and theoretical structural parameters during the cantilever casting of bridge segments. In this light, a construction monitoring system was established for the Shenyang Metro Line 3 project, extending from October 2023 to August 2024. This system integrates the coupled effects of critical construction control parameters to enhance construction quality management.

The finite element model created for this research was comprehensive, simulating the entire construction sequence, with all the relevant stages including concrete pouring and the tensioning of prestressed steel strands being included in the model.

Key Findings of the Research

A sensitivity analysis performed revealed that temperature and prestressing loss are the chief contributors to variations in deflection and stress. This underscores the need for continuous monitoring of these parameters to safeguard the structure during construction. The study indicated that the influences of these parameters became more pronounced as the bridge approached its final-completed state in comparison to the maximum cantilever state.

Monitoring systems established during the research focused on multiple aspects, such as stress monitoring, geometry monitoring, and temperature monitoring, providing a comprehensive perspective on their impacts on the construction process. The study’s findings also introduced limits for variations in construction parameters, highlighting the importance of understanding nonlinear interactions among these factors.

A series of load-case combinations were tested, resulting in insights into deflection and stress variances during adverse parameter combinations. Proposed early-warning thresholds for effective construction monitoring were established, with a maximum deflection difference of 25.73 mm and maximum stress differences recorded at 5.13 MPa and -9.26 MPa for the top and bottom slabs respectively.

Future Recommendations

The research not only emphasizes the necessity of construction quality management concerning prestressing equipment and temperature-controlled operations but also recommends future integration of Building Information Modeling (BIM) and Internet of Things (IoT) technologies. Such advancements would potentially enhance real-time monitoring and calibration of construction parameters.

In summary, the comprehensive analysis conducted in this study confirms that all monitored parameters need to be closely observed to ensure the structural safety and integrity of prestressed concrete continuous girder bridges during the critical phases of construction.

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MILWAUKEE STAFF WRITER The MILWAUKEE STAFF WRITER represents the experienced team at HEREMilwaukee.com, your go-to source for actionable local news and information in Milwaukee, Milwaukee County, and beyond. Specializing in "news you can use," we cover essential topics like product reviews for personal and business needs, local business directories, politics, real estate trends, neighborhood insights, and state news affecting the area—with deep expertise drawn from years of dedicated reporting and strong community input, including local press releases and business updates. We deliver top reporting on high-value events such as Summerfest, Milwaukee Film Festival, and the Milwaukee Boat Show. Our coverage extends to key organizations like the Metropolitan Milwaukee Association of Commerce and Visit Milwaukee, plus leading businesses in manufacturing and brewing that power the local economy such as Harley-Davidson and MillerCoors. As part of the broader HERE network, we provide comprehensive, credible insights into Wisconsin's dynamic landscape.

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